From Magnetic Design to Mass Production
Integrated R&D, in-house transformer and inductor manufacturing, quality control, and testing across Huizhou and Hubei — with selected nanocrystalline core processing capabilities and qualified core sourcing.
A closer look at our capabilities.
Explore our production facilities, testing capabilities, and quality systems across our Huizhou and Hubei manufacturing bases.
Manufacturing Facilities & Production Lines
Two production bases, 60,000 m² of total floor area, and an integrated component flow from core material selection and validation through winding, assembly, encapsulation, testing, and packaging.
Headquarters and primary production base. Operational since November 2023.
Copper winding for transformers and inductors across all product families.
High-volume assembly with consistent process control.
Magnetic core preparation, including selected nanocrystalline core processing.
Vacuum encapsulation for thermal stability and dielectric strength.
Finished-component build-up and pre-test handling.
Export-ready packaging and shipping documentation.
Wuhan Chenyang facility supporting capacity and supply continuity.
Testing & Inspection Capabilities
Electrical, dielectric, environmental, and mechanical qualification across every product family — including incoming, in-process, and outgoing inspection.
IQC of raw materials before they enter the production line.
Repeatable parameter measurement on every produced part.
OQC verification before packaging and shipment.
Frequency-domain characterization of transformers and inductors.
Multi-parameter electrical bench for development and qualification.
Mechanical reliability under transportation and operational stress.
Temperature cycling, humidity, and thermal shock per family.
Supporting material insulation, flammability, and long-term reliability verification for magnetic components.
Certifications, Patents & Documentation
Quality systems, certifications, and technical documentation that support customer verification and long-term manufacturing credibility. Download available certificate files from Resources; additional documents are available on request.
Quick download link: Resources — Downloads & proof documents.
In-house magnetic design and co-engineering.
Our R&D team partners with customer engineering from schematic and topology to validated magnetic prototype. 112 R&D engineers across both facilities. Industry–academia R&D collaboration with Central South University.
- Magnetic design, simulation, and prototyping support
- Co-engineering from customer schematic to validated prototype
- Sample lead times confirmed per project under NDA
Integrated, two-base production.
60,000 m² across two production bases, with multiple transformer lines and automated assembly lines. Selected nanocrystalline core processing capabilities are combined with qualified core supply chains and Jiayang's in-house winding, assembly, encapsulation, and testing — supported by incoming material inspection and supplier qualification at every stage.
- 01Core material prep & validation
- 02Winding
- 03Assembly
- 04Encapsulation
- 05Testing
- 06Packaging
ISO 9001, ISO 14001, and IATF 16949 — automotive-grade discipline.
Quality systems run end-to-end — from supplier qualification and core material validation through incoming, in-process, and outgoing inspection. PPAP and APQP support for automotive customers; closed-loop failure analysis.
- Supplier qualification & core material validation
- IQC — incoming material inspection
- IPQC — in-process inspection
- OQC — final outgoing inspection
- Failure analysis (closed loop)
- PPAP / APQP support for automotive customers
Electrical and environmental qualification in-house.
Reliability data is shared on request under NDA.
From sample to mass production.
Customer-specific design across core type, bobbin, turns, encapsulation, and mounting. NDA and IP handling are standard.
- Customer-specific design (core, bobbin, turns, encapsulation, mounting)
- NDA and IP handling included
- Sample → prototype → pilot → mass production timeline
Let our magnetics engineers help.
Send your specs and we will respond within one business day with a technical assessment, sample availability, and indicative pricing.